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General Capabilities
- PCB Assembly (Automated SMT and PTH)
- RoHS Conversions and Manufacturing
- BGA and Fine Pitch Placements
- BGA and Micro-BGA Assembly and Rework
- Conformal Coating and Potting
- Box-Build/System Assembly
- Test and Test Development
- Order Fulfillment
- Depot Repair Services
Engineering
Catalyst Manufacturing's design and DFM services form a critical first step in supporting customers throughout the entire product lifecycle. Leveraging expertise in electronic products manufacturing, Catalyst works with its customers to strengthen product design and shorten time-to-market. Our team of engineers, partners and designers bring significant expertise to the development of a wide range of custom design solutions. We offer a wide range of services including:
Services Offered:
- Lead Free (RoHS) Engineering
- Component Engineering/BOM Scrubbing
- PCB Layout Services
- BOM/AVL Development
- Complete Documentation Development
- Product Reliability Testing
- ICT and Functional Test Design
- Assistance in Agency Certifications
- Design for Excellence
DFX Objectives:
- Issue Avoidance
- Total Cost Reduction
- Sound Manufacturing/Design Practices
- Complete and Accurate Documentation
- Agency Certifications
- Product Enhancement/Reliability
- Improved Testability
Prototyping/NPI
Prototyping and NPI (New Product Introduction) are a core competency to our business model. We offer quick-turn manufacturing services, both consignment and turnkey, for expedited product-to-market.
- Lead Free (RoHS) Manufacturing
- Turnkey or Consigned Inventory
- Quick Turn Around (<5 Day)
- SMT, PTH, BGA and uBGA
- Design for Excellence
- Design For Manufacturability
- Design for Testability
- Design for Procurement
- Post Manufacture Analyses
- Reliability Assessments
Manufacturing
From prototype through volume manufacturing requirements, from basic PCB Assembly through complete system-level build and test, Catalyst is your manufacturing solution. Our customer focused approach and 30 years experience says that we are...
PCB Assembly:
- Lead Free (RoHS) Manufacturing
- Low to Medium Volume, Medium to High Mix requirements
- Automated Through Hole and SMT PCB Assembly
- No Clean and Water Wash
- Conformal Coat
Box and System Build:
- Custom Cable and Wire Harness
- Electromechanical Assembly and Test
- Repair and Out-of-Warranty Depot Services
Test
At Catalyst our mission is to provide you with a cost-effective, quality assured and reliable product; a sound test strategy is a key component to long-term product quality and reliability. Get us involved in the design phase--early involvement is essential to forming a long-term effective test strategy.
We will work with you to develop economic test strategies for both your prototype and production requirements. We offer a wide variety of value-add testing services and capabilities including:
Test Capabilities:
- In-Circuit Test and Development
- Functional Test and Development
- Flying Probe Test
- Automated Optical Inspection
- X-Ray
- Environmental Stress
- RF Screening
Sustaining Services
Customer dedication means that our support does not end once a product has shipped. We will continue to support our customers' products throughout the entire life cycle - our sustaining services include:
- Component Replacement (including BGA Rework and Repair)
- Product Upgrade/Enhancement Strategy
- Dedicated Service Space
- Material Strategy Development (handling obsolescence)
Warranty/Repair Services
When we engage with a customer, we want to service all their requirements, for new products, mature products, as well as those going end-of-life. Our warranty and repair depots are an integral part of our business model. We will offer upgrade services as well as providing rework and repair to units damaged in the field.
- Product Upgrades
- Failure Analysis and Reporting
- Repair or Replace Experience
- Separate Inventory
- Technical Support
- Shipment To and From Customer Sites
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